一體式設(shè)計(jì)可以提供更緊湊,更快,更有效的解決方案
Weir Oil & Gas公司是壓力泵送和壓力控制設(shè)備及服務(wù)的領(lǐng)先上游供應(yīng)商,其今天公布了與客戶持續(xù)合作,以提高安全性,減少Seaboard™組合鎖環(huán)(ULR)井口裝置的安裝時(shí)間和安裝成本的成果。
Weir的ULR是眾多經(jīng)過(guò)現(xiàn)場(chǎng)驗(yàn)證的流線型井口系統(tǒng)之一,根據(jù)客戶需求進(jìn)行定制改進(jìn)。這些改進(jìn)包括:Seaboard™兩級(jí)單孔井口系統(tǒng),心軸套管懸掛器,快速連接輪轂和通過(guò)BOP安裝的鎖定密封組件,可減少鎖定螺絲和潛在泄漏路徑。
單獨(dú)的快速連接輪轂可以使操作員比常規(guī)法蘭連接更快地對(duì)準(zhǔn),拆卸和固定井口上的防噴器,從而將鉆井工作時(shí)間從兩個(gè)小時(shí)縮短到不到30分鐘。
此外,Seaboard™ULR的特點(diǎn)是在整體外殼內(nèi)具有嵌套系統(tǒng),從而減低堆疊高度和減輕重量。位于井口頂部的螺紋法蘭使操作員能更快,更安全的切換到API螺紋輪轂。綜合來(lái)看,這些改進(jìn)減少了在危險(xiǎn)環(huán)境中的暴露,無(wú)需多重裝配和井口準(zhǔn)備。這種設(shè)計(jì)還省去了操作者在恢復(fù)操作之前等待粘合的需要。
“在目前的市場(chǎng)條件下,必須通過(guò)創(chuàng)新解決方案為客戶帶來(lái)價(jià)值,從而降低總成本。”Weir Oil & Gas公司壓力控制工程與產(chǎn)品管理總監(jiān)Russell Hamilton表示。 “我們提供各種工程和制造專(zhuān)業(yè)知識(shí)來(lái)推動(dòng)創(chuàng)新,但我們大的優(yōu)勢(shì)之一就是傾聽(tīng)客戶需求并代表他們進(jìn)行創(chuàng)新?蛻粢蟮氖且环N單片解決方案,需要更少的堆疊高度和減輕重量等等。Seaboard™ULR是Weir為定制客戶交付的新產(chǎn)品。”
Seaboard™ULR的其他功能包括:
心軸套管懸掛器通過(guò)旋轉(zhuǎn)臺(tái)和無(wú)需切割、焊接或磨削的BOP提供運(yùn)行,拆卸,循環(huán)流通和水泥套管的方法;
內(nèi)部鎖定密封組件減少了多個(gè)潛在的泄漏路徑;
促進(jìn)“地下安全”,減少壓力點(diǎn)和可能的螺栓螺紋損壞;
設(shè)備制造嚴(yán)格執(zhí)行API 6A,ISO 9001:2008質(zhì)量管理體系和設(shè)計(jì)標(biāo)準(zhǔn);
為所有重要盆地的一系列應(yīng)用提供全面的定制解決方案。
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四川鼎恒石油機(jī)械設(shè)備有限公司(http://m.tjhuada.cn)是一家擁有進(jìn)出口經(jīng)營(yíng)權(quán),長(zhǎng)期從事國(guó)內(nèi)外石油天然氣設(shè)備和配件的專(zhuān)業(yè)銷(xiāo)售公司。鼎恒石油公司總部設(shè)在四川成都,在加拿大大不列顛哥倫比亞省成立了分公司。我公司與多家世界知名制造廠商建立了緊密的合作關(guān)系。
注:該文章由鼎恒石油編譯,轉(zhuǎn)發(fā)須注明出處。
附英文原文:
Weir Oil & Gas Continues Wellhead Evolution With Seaboard™ Unitized Lock-Ring Wellhead
One-piece design answers calls for more compact, faster, efficient solution
Weir Oil & Gas, a leading upstream provider of pressure pumping and pressure control equipment and services, today announced the result of an ongoing collaboration with customers that improves safety, reduces installation time and lowers costs in wellhead installation: the Seaboard™ Unitized Lock-Ring Wellhead (ULR).
Weir’s ULR is one of many field-proven, streamlined wellhead systems with customized improvements based on customer input. These enhancements include a Seaboard™ two-stage, single-bore wellhead system, mandrel casing hangers, quick connect hub, and thru-BOP installed lockdown seal assemblies that eliminate lock-down screws and potential leak paths.
The quick connect hub alone lets operators align, land, and secure the BOP on the wellhead faster than a conventional flange connection, reducing rig up time from two hours to less than 30 minutes.
In addition, the Seaboard™ ULR features a nested system within a single-piece housing, which results in a shorter stack-up height and reduced weight. A threaded flange located on top of the wellhead provides operators with a faster, more secure switchover to an API-threaded hub. Combined, these improvements limit exposure to a dangerous environment, eliminating the need for multiple assemblies and wellhead preparations. This design also eliminates the need for operators to wait for cement to cure before resuming operations.
“In current market conditions, it’s imperative to bring value to customers through innovative solutions that will lower their total costs,” said Russell Hamilton, Director of Engineering and Product Management, Pressure Control, at Weir Oil & Gas. “We offer a wide range of engineering and manufacturing expertise that helps drive those efforts, but one of our greatest strengths is listening to customers and innovating on their behalf. Customers were asking for a single-piece solution with shorter stack-up height and reduced weight, among other things. The Seaboard™ ULR is the latest deliverable in Weir’s commitment to exceptional customer responsiveness.”
Other Seaboard™ ULR features include:
Mandrel casing hangers that provide the means to run, land, circulate, and cement the casing through the rotary table and BOP with no cutting, welding, or grinding required;
Internal lock-down seal assembly reduces multiple potential leak paths
Promotes “safety in the cellar” reducing pinch points and likely bolt thread damage;
Equipment manufactured to rigorous API 6A, ISO 9001: 2008 Quality Management System and Design Standards;
Comprehensive, customized solutions offered for a range of applications in all major basins.
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